Provide essential knowledge of designing and planning of advanced manufacturing systems.
Prerequisite(s)
IE4201 Operations Research I
Corequisite(s)
-
Special Requisite(s)
The minimum qualifications that are expected from the students who want to attend the course.(Examples: Foreign language level, attendance, known theoretical pre-qualifications, etc.)
Instructor(s)
Professor Murat ERMIS
Course Assistant(s)
-
Schedule
This course is not offered in this semester.
Office Hour(s)
This course is not offered in this semester.
Teaching Methods and Techniques
-Lecture, discussion and demonstration
Principle Sources
Text Book: Mikell P. Groover, "Automation, Production Systems and Computer-Integrated Manufacturing", 4th Edition, Pearson, 2016.
CIROS training documents
Other Sources
Reference Book: Raymond Foster, "Automation, Production Systems and Computer-Integrated Manufacturing", 1st Edition, Larsen & Keller, 2019.
Course Schedules
Week
Contents
Learning Methods
1. Week
Introduction to group techonolgy
Oral presentation
2. Week
Machine-part family formation approaches
Oral presentation
3. Week
Grouping effciency measure and problem solutions
Oral presentation
4. Week
Introduction to just in time production system
Oral presentation
5. Week
Setup time economy and kanban system
Oral presentation
6. Week
Introduction to assembly line systems, Heuristic algorithms for line balancing
Oral presentation
7. Week
MIDTERM EXAM
8. Week
Mathematical formulation of assembly line balancing problem
Oral presentation
9. Week
Introduction to CIROS simulation software
Oral presentation and Laboratory
10. Week
Ceating a new plant using CIROS simulation software
Oral presentation and Laboratory
11. Week
Production mode in CIROS simulation software
Oral presentation and Laboratory
12. Week
Inventory management in CIROS simulation software, new product design and process planning in CIROS simulation software
Oral presentation and Laboratory
13. Week
Robot programming in CIROS simulation software, designing a new product and manufacturing in real flexible manufactuıring system using iCIM hardware
Oral presentation and Laboratory
14. Week
Process planning in real flexible manufactuıring system using iCIM hardware, inventory managament in real flexible manufactuıring system using iCIM hardware
Oral presentation and Laboratory
15. Week
FINAL EXAM
16. Week
FINAL EXAM
17. Week
FINAL EXAM
Assessments
Evaluation tools
Quantity
Weight(%)
Midterm(s)
1
30
Homework / Term Projects / Presentations
2
10
Project(s)
1
20
Final Exam
1
40
Program Outcomes
PO-1
Ability to apply theoretical and practical knowledge gained by Mathematics, Science and their engineering fields and ability to use their knowledge in solving complex engineering problems.
PO-2
Ability of determining, defining, formulating and solving complex engineering problems; for that purpose develop the ability of selecting and implementing suitable models and methods of analysis.
PO-3
Ability of designing a complex system, process, device or product under real world constraints and conditions serving certain needs; for this purpose ability of applying modern design techniques
PO-4
Ability of selecting and using the modern techniques and devices which are necessary for analyzing and solving complex problems in engineering implementations; ability of efficient usage of information technologies.
PO-5
Ability of designing experiments, conducting tests, collecting data and analyzing and interpreting the solutions to investigate of complex engineering problems or discipline-specific research topics.
PO-6
Ability of working efficiently in intra-disciplinary and multi-disciplinary teams; individual working ability and habits.
PO-7
Ability of verbal and written communication skills; and at least one foreign language skills, ability to write effective reports and understand written reports, ability to prepare design and production reports, ability to make impressive presentation, ability to give and receive clear and understandable instructions
PO-8
Awareness of importance of lifelong learning; ability to access data, to follow up the recent innovation in science and technology for continuous self-improvement.
PO-9
Conformity to ethical principles; knowledge about occupational and ethical responsibility, and standards used in engineering applications.
PO-10
Knowledge about work life implementations such as project management, risk management and change management; awareness about entrepreneurship and innovativeness; knowledge about sustainable development.
PO-11
Knowledge about effects of engineering applications on health, environment and security in global and social dimensions, and on the problems of the modern age in engineering; awareness about legal outcomes of engineering solutions.
Learning Outcomes
LO-1
Recall group technology implementation steps and identify the basic advantages of cellular manufacturing comparing with job shop and flow shop manufacturing systems.
LO-2
Implement machine cell formation techniques and interpret the results of clustering in terms of group technology requirements
LO-3
Compare different clustering solutions with respect to grouping efficiency ratio. Solve production flow analysis problems, Use iCIM system to analyze a manufacturing system with respect to group technology requirements
LO-4
Define flexible manufacturing systems and identify the flexibility tests that should be used for classifying a manufacturing system, Use bottleneck model to calculate production rate, utilization of servers in a flexible manufacturing system. Solve sizing problems
LO-5
Define assembly line performance measures and solve assembly line balancing problems by applying both heuristic and optimization techniques, Calculate number of kanbans and solve economic setup time problems in just time systems
LO-6
Prepare virtual manufacturing system using simulation software of CIROS. Apply scheduling, inventory management and process planning tasks on the generated virtual system, Design a new product that could be manufactured by iCIM manufacturing system. Prepare a process plan of the new product and present the manufacturing steps by illustrating on the real iCIM system
