Undergraduate
Faculty of Engineering and Architecture
Industrial Engineering
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Industrial Engineering Main Page / Program Curriculum / Lean Management Principles and Practice

Lean Management Principles and Practice

Course CodeSemester Course Name LE/RC/LA Course Type Language of Instruction ECTS
IE0414 Lean Management Principles and Practice 3/0/0 DE English 6
Course Goals
  This course aims to introduce lean management principles, waste concepts and lean practices. The course provides an introduction to lean describing the development of lean management and describes lean tools and techniques for implementation. Successful implementation examples are also demonstrated with real cases. Planning for lean process implementation in detail with A3 method is also discussed.
Prerequisite(s) Course Code Course Name…
Corequisite(s) Course Code Course Name…
Special Requisite(s) The minimum qualifications that are expected from the students who want to attend the course.(Examples: Foreign language level, attendance, known theoretical pre-qualifications, etc.)
Instructor(s) Lecturer Tuğçe Beldek
Course Assistant(s) Res. Assist. Ayşe Paksoy
Schedule This course is not offered in this semester.
Office Hour(s) This course is not offered in this semester.
Teaching Methods and Techniques  Lecture, case analysis, problem solving and class discussions
Principle Sources  -Course notes

-Jay Heizer, Barry Render - Operations Management, 10th edition   (2011)

-James P.Womack, Lean Thinking (2003)
Other Sources   - Russell and Taylor, Operations Management, 9th Edition
 
Course Schedules
Week Contents Learning Methods
1. Week Evolution of lean management; Lean management principles Oral presentation
2. Week Value and identifying value stream; PQ Analysis Oral presentation
3. Week Key concepts: Lean metrics, Pillars of lean, Seven deadly wastes, 5S, Visual workplace Oral presentation, problem solving and discussion
4. Week Lean Implementation, Stage I: Demand Stage (Takt time, inventory) Oral presentation, problem solving and discussion
5. Week Lean Implementation, Stage II: Flow Stage (Line balancing, standard work, quick changeover, Kanban) Oral presentation, problem solving and discussion
6. Week Lean Implementation, Stage III: Leveling Stage (Heijunka: Load leveling) Oral presentation, problem solving and discussion
7. Week Value Stream Mapping (Current State) Oral presentation, class exercise for VSM drawing
8. Week Value Stream Mapping (Future State) Oral presentation, class exercise for VSM drawing
9. Week A3 Method: Steps 1-3 Oral presentation, case discussion
10. Week A3 Method: Step 4 Oral presentation, case discussion
11. Week A3 Method: Steps 5-7 Oral presentation, case discussion
12. Week Project Presentations Oral presentation
13. Week Project Presentations Oral presentation
14. Week Project Presentations Oral presentation
15. Week Final exam Final exam
16. Week Final exam Final exam
17. Week Final exam Final exam
Assessments
Evaluation tools Quantity Weight(%)
Midterm(s) 1 30
Project(s) 1 30
Final Exam 1 40


Program Outcomes
PO-1Ability to apply theoretical and practical knowledge gained by Mathematics, Science and their engineering fields and ability to use their knowledge in solving complex engineering problems.
PO-2Ability of determining, defining, formulating and solving complex engineering problems; for that purpose develop the ability of selecting and implementing suitable models and methods of analysis.
PO-3Ability of designing a complex system, process, device or product under real world constraints and conditions serving certain needs; for this purpose ability of applying modern design techniques
PO-4Ability of selecting and using the modern techniques and devices which are necessary for analyzing and solving complex problems in engineering implementations; ability of efficient usage of information technologies.
PO-5Ability of designing experiments, conducting tests, collecting data and analyzing and interpreting the solutions to investigate of complex engineering problems or discipline-specific research topics.
PO-6Ability of working efficiently in intra-disciplinary and multi-disciplinary teams; individual working ability and habits.
PO-7Ability of verbal and written communication skills; and at least one foreign language skills, ability to write effective reports and understand written reports, ability to prepare design and production reports, ability to make impressive presentation, ability to give and receive clear and understandable instructions
PO-8Awareness of importance of lifelong learning; ability to access data, to follow up the recent innovation in science and technology for continuous self-improvement.
PO-9Conformity to ethical principles; knowledge about occupational and ethical responsibility, and standards used in engineering applications.
PO-10Knowledge about work life implementations such as project management, risk management and change management; awareness about entrepreneurship and innovativeness; knowledge about sustainable development.
PO-11Knowledge about effects of engineering applications on health, environment and security in global and social dimensions, and on the problems of the modern age in engineering; awareness about legal outcomes of engineering solutions.
Learning Outcomes
LO-1Know lean management principles and the seven types of wastes
LO-2Be familiar with lean management tools and techniques, and get application knowledge for engineering solutions
LO-3Identify lean metrics for a given process
LO-4Draw a value stream map of a process
LO-5Implement A3 method for gaining the ability to choose and use modern tools and techniques.
Course Assessment Matrix:
Program Outcomes - Learning Outcomes Matrix
 PO 1PO 2PO 3PO 4PO 5PO 6PO 7PO 8PO 9PO 10PO 11
LO 1
LO 2
LO 3
LO 4
LO 5